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D-Series

D200Z Vertical 5-Axis

D200Z Enhances High-Speed 5-Axis Machining for Die and Mold Tooling and Medical Part Processing


D200Z design incorporates extreme speeds and precision for tighter tolerances and flawless blends and matches in complex 3-D contoured workpieces.  From roughing to high-speed finishing of multifaceted, contoured 3-D geometries, the D200Z boosts productivity with the most competitive processing capabilities for complex dies and molds typically found in the automotive, injection molding, and packaging, medical and optical markets.  The speed and precision of the D200Z supply a unique foundation for responsive high-speed cutting and outstanding surface finishes that reduce or eliminate handwork. Its 30,000-rpm spindle and integral direct-drive table provide quick, precise, full 5-axis machining. All of this capability is tied together with Makino’s SGI.5 motion control software for the highest degree of accuracy and quality in the blends and matches of intricate surfaces and 3-D accuracy requirements typical of today’s die, mold, medical and intricate-geometry components.




Product Details

The Makino D200Z 5-axis vertical machining center conquers the complexities of multifaceted, contoured 3-D geometries with precision, full 5-axis machining capabilities. Its high-precision, high-speed motion control technologies enable manufacturers to maintain the tightest accuracy and quality requirements even during simultaneous 5-axis motion.
 
Designed with an integral chuck to maximize work-zone volume and load capacity, the D200Z accommodates workpiece sizes up to 300mm in diameter and 210mm tall with weight up to 75 kg. The X, Y and Z axes (350mm, 300mm and 250mm travels, respectively) provide swift movement with rapid traverse and cutting feedrates of 60m/min. The D200Z has also adopted a unique, lightweight B-axis tilting structure with 180 degrees (0 to +180) of tilt capability at 100 rpm. Both the B-axis and rotational C-axis (360 degrees continuous at 150 rpm) feature direct-drive motors for agile, accurate, high-speed, responsive angular and rotational operation.

Wide base castings and core-cooled ballscrews serve as a base platform for all other machine components, enhancing overall process stability. The machine’s 30,000-rpm, HSK-E50 spindle is designed with a high-tech spindle core and jacket cooling system to tightly control thermal growth, deflection and vibration during high-speed machining operations. As a result, the D200Z extends tool life and has exceptional surface finishes even in applications requiring fine tool blends and matches.

With flexible tool capacities and automation capabilities, the D200Z can achieve utilization rates of more than 80% for the highest level of throughput and fastest return on investment.


Standard Specifications

Table

148 mm dia Erowa

X Axis

350 mm

Y Axis

300 mm

Z Axis

250 mm

B Axis

Tilt - 180° (0 to +180)

C Axis

Rotary - 360°

Spindle RPM

30,000 - HSK-E50 (Standard)

Rapid Traverse

60 m / min

Cutting Feedrate

60 m / min

Maximum Workpiece

300 mm diameter

Maximum Payload

75 kg

ATC Capacity

21

Tool to Tool

4 sec

Maximum Tool Diameter

50 mm / 80 mm (ALL / ADJ)

Maximum Tool Weight

3 kg



Standard Features

Twenty – One (21) Tool MagazineRear Discharge LUCCPortable MPG
30,000 rpm, 2 range, HSK–E50 SpindleSplash and Chip ShieldMaintenance Advice System
Automatic Spindle Lubricant Temperature ControllerMakino Professional 6 ControlInch/Metric Selection
Tilt-Trunion Table (B & C axes)Makino Super Geometric Intelligence SGI.5 SoftwareWorklight
Machine temperature controlFive Axis Software:Programming Data Input (G10)
“Core Cooled” BallscrewsTCP – Tool Center Point Control Spindle Load Display
Support bearing & drive motorTWP – Tilted Work Plane CommandSpindle Load Monitoring
A & C Axes DD MotorsThree Dimensional Cutter CompensationTool Life Management
Automatic Lubrication Supply UnitProgram RestartDirect Spare Tool Selection
Base CoolantCollision SafeguardDual Safety Check
Nozzle CoolantCustom Macro (1,100 variables)
Through Spindle AirHelical Interpolation 
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